Mechanical treatment

WSK ‘PZL KALISZ’ S.A. has great experience in mechanical processing of complicated details for aviation industry. The company also meets all quality requirements. Parts are made of materials which are difficult to process, such as:

  • nickel alloy (INCONEL)
  • titanium alloy
  • aluminium alloy
  • magnesium alloy
  • high-alloy steel
  • heat-resistant steel

Next machining stages are performed using specialist machines produced by world-famous manufacturers, such as DMG, Okuma, Mitsui Seiki, Hofler, Nilles, Richardon, Lorenz and Studer.

Turning:

Production of parts with the use of conventional turning machines as well as modern CNC lathes, including machine tools with parts capture driven tools.

Our machine park:

  • CTX-210
  • CTX-310
  • CTX-400
  • CTX-510
  • GMX-250
  • MAZAK QTS-200
  • MAZAK QTS-250
  • OKUMA LB2000EX
  • TZD-63

Milling:

Milling, turning, drilling on CNC (horizontal and vertical 3÷5 axes machining centres)

Our machine park:

  • DMU-50
  • DMC-63
  • DMC-80
  • DMC103V
  • DMC-104V
  • FANUC ROBODRILL α-D21liB5
  • MAZAK VARIAXIS 730-5X

Milling of teeth, planning, slotting, broaching with DIN class 6 accuracy.

  • Straight and helical gears’ teeth milling on a CNC gear hobber. Part range: diameter 300 mm max.; module 6
  • CNC slotting – module range 0,2 to 6.
  • Conical gears with straight teeth planning – modules range 0,5 – 6
  • Slotting of teeth – range 0,2 – 6
  • Splines broaching – the length of a broach 1500 mm, power 40T

Our machine park:

  • RICHARDON R200CNC
  • RICHARDON R300CNC
  • GLEASON PHAUTER GP 200 CNC
  • GLEASON No. 14
  • GLEASON No. 710
  • LORENZ LS304CNC
  • LIEBHERR LS500E
  • FROMAG FSR 6

Cylindrical grinding, internal grinding

  • Cylindrical grinders (cylindrical and centreless)
  • Grinders for holes
  • Coordinate grinders

Our machine park:

  • STUDER S-33 – 4 szt.
  • STUDER CT-450 – 2 szt.
  • BUAJ-31
  • HAUSER H-35
  • SFRW-630
  • CINCNNATI MILACRON BV

Grinding of teeth

  • Straight and helical teeth’s grinding on a CNC grinder. Parts range, diameter 400 mm max., module 8;
  • Internal splines grinding of a minimal diameter 28 mm, modules range 0,5 to 3.
  • Accuracy according to DIN class 5.

Our machine park:

  • NILES ZE400 – 2 szt.
  • HÖFLER HELIX-400
  • KAPP VX55

Vibro-abrasive processing:

  • Processes are performed in special machines adjusted to vibro – abrasive processing.
  • It allows for such processes as: tumbling, vibro-burring, polishing, etc.

Drilling:

  • Drilling of deep holes on a specialised machine tool f-my Glidemaister with the use of BTA method for diameters o6 to o50, holes length to 2000 mm

Electric discharge machining:

  • of parts on F-my Charmille wire EDM machine,

Forming process:

  • stamping and cutting of minor elements of machine and engine parts

In case of interest in offer or cooperation,
please send information on email address: salesdept@wsk.kalisz.pl

Contact with the department:

phone. 62 504 61 00

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